Butt Fusion Welding Checklist

Trim the pipe ends all the way around Clean the heater plates When clamping the pipes in place, use the clamps to re-round the pipes Correct procedure: Ask for evidence of recent, random weld inspections by your supervisors Pressure Measure the drag pressure Check the right fusion pressure Add the two together for the overall …

The Coupling or the Installation? – The Definitive Guide

The coupling or the installation? This checklist will help you determine the root cause of a failed coupling. Proper fitting: Is it centralised on the pipe? Accurate installation: Look for evidence of witness marking Accurate installation: Check the angle of each pipe (they should be square to the coupling) Correct procedure: Spot check weld crews. …

Leading vs Lagging Indicators Checklist

This checklist will help you establish and use the right indicators for your projects. Set-up Review relevant data and reports of your last five projects Collaborate with others to finalise leading indicators in every area of performance Identify sources of data for leading indiacators Set benchmarks for both leading and lagging indicators Set your target …

HDPE Maintenance Checklist

HDPE maintenance checklist Are there any operating conditions that mean you need to be more rigorous thanindustry standard suggest? Consider: Are there any operating conditions that mean you need to be more rigorous than industry standard suggest? Consider:a. Temperatureb. Pressurec. Volume Is the operational environment in line with what industry standards assume? Soil contamination or …

Leading vs Lagging Indicators in Pipeline Projects

Keep your pipeline projects on track When managing a piping project, staying on top of potential risks and inefficiencies can feel like herding cats. You may find yourself constantly reacting to issues rather than preventing them. But what if you had a system to help you predict problems before they arise? That’s where leading and …

How to Get the Best Performance on Bends

When considering performance fittings for piping systems, the suitability and type of bend used on a project is essential to its functionality. In this article we consider bends that are of high-performance for slurries and media applications, and the quality required for a high-performance sweeping bend.   How to get the best performance on bends-Best …

An Expert’s Advice on Welding Poly Pipe

When welded and joined correctly,poly pipes are the most leak-proof piping system on the market, according to industry expert Darren. For the past 10, Darren had been imparting his expert knowledge to the next generation of welders through poly pipe welding training. Throughout his career, Darren has seen the impact of failed welds – major …

The APS Chemical Resistance Tool

Polyethylene pipe and fittings are generally very resistant to a variety of chemicals, making them suitable for use in a wide range of chemical processes. However, even with its excellent chemical resistance, it is still important to know how the pipe may be affected.  Factors such as the chemical, concentration of the chemical, temperature, duration …

The APS Thermal Expansion Calculator

It’s physics 101: materials expand when heated and contract when cooled. High-density polyethylene (HDPE) pipes are not immune to this phenomenon.  HDPE pipes expand and contract when the pipe temperature changes from the installation condition to the operating condition. When a pipe expands, it can generate enormous force and stress in the system, but, if …

What Is Poly Pipe (HDPE)?

Are you wondering what Poly Pipe is? If you are involved in civil infrastructure, mining, or utilities, you’ve likely heard the term “poly”, but what exactly is it, and why has it become the industry standard over traditional materials like steel or PVC? Also known as High-Density Polyethylene (HDPE) or simply PE, it is a …

Choosing the Right Welder – Which Tool for What Job?

Poly pipe electrofusion welders are often needed to fit, join, or fabricate poly pipe on-site. Welders are most often used by maintenance crews on large scale jobs such as: water treatment plants chemical process plants; and commercial irrigation systems. They can also be used on civil projects such as: water pipelines or renewals; or  fire …